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Rover V8 Rough Idle
Irony - 14/7/14 at 07:42 AM

I am trying to get my rover v8 to run correctly. Its got a weber 500 and megajolt. I have uploaded a standard Rover V8 ignition map to the megajolt. The idle is just rough as anything. I have adjusted the idle screws on the weber but other than preventing it from petering out altogether it's not made a great deal of difference. Any ideas?



Sounds not great


Irony - 14/7/14 at 07:49 AM

I should probably add that I am a right newbie when it comes to engine building and tuning. I don't know if I should start with the carb or the ignition.


minitici - 14/7/14 at 07:49 AM

No idea - but is it firing in the correct order?


Irony - 14/7/14 at 07:52 AM

quote:
Originally posted by minitici
No idea - but is it firing in the correct order?


I assume it is in the correct order. I would have thought it would be running rougher than it is if the leads were out of order. On adding a few revs it runs better.


Irony - 14/7/14 at 08:18 AM

Also the carb has been sat for 3 years without use.


mcerd1 - 14/7/14 at 08:40 AM

have you checked that TDC is where megajolt thinks it is with a timing strobe ?




[Edited on 14/7/2014 by mcerd1]


Irony - 14/7/14 at 08:50 AM

quote:
Originally posted by mcerd1
have you checked that TDC is where megajolt thinks it is with a timing strobe ?






[Edited on 14/7/2014 by mcerd1]


Nope mostly because I don't have a timing strobe. I checked that the TDC mark on the balancer was actually TDC and then placed my toothed cog accordingly. I thought this would be enough. I can maybe borrow a timing light or buy one. Never used one before though.

[Edited on 14/7/14 by Irony]

[Edited on 14/7/14 by Irony]


mcerd1 - 14/7/14 at 09:13 AM

^^ it could just be a few degrees out one way or the other - easy enough to play around with the map to find out...


BaileyPerformance - 14/7/14 at 09:18 AM

Are all 8 headers getting hot? If so the firing orders is most likely correct, if you have a cold one it indicates a misfire.

It does sound very retarded, double check the 36-1 wheel, as you know the vr sensor should be 5 teeth AHEAD of the missing tooth at TDC.

Can we offer to map megajolt and jet carb?
Www.baileyperformance.co.uk


Irony - 14/7/14 at 09:34 AM

All the headers are getting hot. It was running on just four cylinders until I chased down a wiring issue. I'll double check the cog.

I would dearly love to get you to map the ignition and jet the carb. At some point I will probably be knocking on your door for you to do this. At this present moment in time however I need to get the car running well enough to be drivable and through the IVA. I have no trailer available to get the car to you which just pushes the cost far beyond my budget.


BaileyPerformance - 14/7/14 at 10:56 AM

quote:
Originally posted by Irony
All the headers are getting hot. It was running on just four cylinders until I chased down a wiring issue. I'll double check the cog.

I would dearly love to get you to map the ignition and jet the carb. At some point I will probably be knocking on your door for you to do this. At this present moment in time however I need to get the car running well enough to be drivable and through the IVA. I have no trailer available to get the car to you which just pushes the cost far beyond my budget.


If its any help we can offer to collect as it is now (not running right), find the problem, map and jet, then return to you for £650.

Normally £2/mile using our 3.5T tilt trailer and landrover, but your 145miles from me so would be bit expensive!


stevebubs - 14/7/14 at 11:43 AM

I would suggest playing with the timing - advance / reduce the timing at idle points and see what the impact is.


BaileyPerformance - 14/7/14 at 11:52 AM

quote:
Originally posted by stevebubs
I would suggest playing with the timing - advance / reduce the timing at idle points and see what the impact is.


Worth a try, just set the whole map to 20deg and see what happens. The engine will idle fine at anything from 5 to 20deg, if its idles better it points to an error in the trigger wheel.
At no load the timing in the map could be blanket changed to anything that makes it run better - not something i would do with the engine under load but no harm can be done at idle. The worst that can happen is kick-back on the starter if the timing is over advanced or massively retarded.

With megajolt, as it uses an EDIS module, the actual MJ unit can be unplugged leaving just the EDIS in place - this will give a fixed timing of 10deg. Any engine should idle like this, if not there is a trigger wheel problem and / or a fulling problem.


Irony - 14/7/14 at 11:58 AM

quote:
Originally posted by stevebubs
I would suggest playing with the timing - advance / reduce the timing at idle points and see what the impact is.


So I could just get the engine idling but roughly and then use this option in the megajolt settings to alter the Advance/Retard and see where it gets me




This is a image I got from the web and not a screenshot from mine.

Am I likely to damage the engine by letting it run like this?

[Edited on 14/7/14 by Irony]


Irony - 14/7/14 at 12:02 PM

quote:
Originally posted by BaileyPerformance
quote:
Originally posted by stevebubs
I would suggest playing with the timing - advance / reduce the timing at idle points and see what the impact is.


Worth a try, just set the whole map to 20deg and see what happens. The engine will idle fine at anything from 5 to 20deg, if its idles better it points to an error in the trigger wheel.
At no load the timing in the map could be blanket changed to anything that makes it run better - not something i would do with the engine under load but no harm can be done at idle. The worst that can happen is kick-back on the starter if the timing is over advanced or massively retarded.

With megajolt, as it uses an EDIS module, the actual MJ unit can be unplugged leaving just the EDIS in place - this will give a fixed timing of 10deg. Any engine should idle like this, if not there is a trigger wheel problem and / or a fulling problem.


I have unplugged the megajolt unit and it ran slightly worse, but not by much I have to say. Looks like it might be a trigger wheel issue or a fuelling problem then.

Am I likely to damage anything serious by playing around with these settings etc??????


BaileyPerformance - 14/7/14 at 12:10 PM

No, you will not damage the engine AS LONG AS YOU DO NOT DRIVE THE CAR :-)


The trigger offset allows you to correct any MINOR error in the trigger wheel position, but its best to correct any error by moving the wheel or sensor.

I would leave the offset at zero and just change the numbers in the map.
It seems to me (as you have unplugged the MJ) that the wheel is on wrong or you have a fuelling issue and from the video i can see your cranking at 6deg and running around 14 deg which should be fine, EDIS default is 10 which also is fine.

Are you sure the VR sensor wires are the correct way around? sometime it will run with them swapped but will give you a timing error.


Irony - 14/7/14 at 12:22 PM

quote:
Originally posted by BaileyPerformance
No, you will not damage the engine AS LONG AS YOU DO NOT DRIVE THE CAR :-)


The trigger offset allows you to correct any MINOR error in the trigger wheel position, but its best to correct any error by moving the wheel or sensor.

I would leave the offset at zero and just change the numbers in the map.
It seems to me (as you have unplugged the MJ) that the wheel is on wrong or you have a fuelling issue and from the video i can see your cranking at 6deg and running around 14 deg which should be fine, EDIS default is 10 which also is fine.

Are you sure the VR sensor wires are the correct way around? sometime it will run with them swapped but will give you a timing error.


Can't drive it! No propshaft.

The VR sensor wires are fine as I had them the wrong way round and it wouldn't start at all. I am going to go home tonight and recheck the trigger wheel. Wouldn't surprise me if I have muffed it up somehow. At least I have a few things to check now.


BaileyPerformance - 14/7/14 at 12:29 PM

I'll be in the workshop till 6.30 tonight if you want to give me a call 07967 222967, mite be able to help over the phone


Agriv8 - 14/7/14 at 05:01 PM

Irony,

From the vid. Watched on my phone I would look at the following.


If all headers are getting hot that's good.

If it's popping back through carb or popping in the exhaust it's likley to be tinning.
R

Controlling tickover on my v8 is done by putting a v in the timing map and setting that the engine is at tick over when throttle is at <5%
Rover v8s timing marks can be 6 degree out either way and some extreme examples can be 12 deg out.
So bear that in mind when trimming up.
Basic Checks first
are plugs over whet after lumpy idle ?
Are sample plugs from left / right bank same ?
Double check timing not 180 deg out
Double check plug leads
Are you getting good spark ( spare spark plug into a lead and earth onto rocker cover.
Can you check both ign packs by doing the spark plug test above ?
Finally (for now ) can you see fuel mist down both carb barrels ?

Will post back later when watched vid properly.


scudderfish - 14/7/14 at 06:00 PM

Just to add my 2p :-
1) Listen to Dale, he is the Oracle
2) I could never see the timing marks whilst the pulley was on the engine, the water pump pulley blocked the view. I mounted my trigger wheel with it on the bench. Dale then set it all up with whatever it was set as.
3) Assuming you've got two 4 pot coil packs, check that you haven't got two sides on one pack swapped over, if the four pairs are ABCD, check it isn't ABDC (guess how I know)
4) I didn't mention Dale in the last answer, I'll refer you to point 1) for this one

Regards,
Dave


Irony - 15/7/14 at 07:45 AM

Thanks for all the replies guys. I really appreciate it.

I went out into the garage last night and I think I have placed the trigger wheel 1 tooth out. I think the sensor was one tooth to close to the missing tooth. I might even relocate the sensor as it is under the car and I am worried it would get damaged by debris etc. I also checked the Top Dead Centre of the crank shaft timing marks and I think the mark is within 1-5 degrees correct. It's difficult to get a perfect reading without a proper gauge. But that means that the cars timing could be a max of 15 degrees out.

Unfortunately I couldn't correct and test last night as I have a toddler and his bedtime is seven and the car wakes him up. To be honest it wakes the street up.

[Edited on 15/7/14 by Irony]


whitestu - 15/7/14 at 08:53 AM

quote:

Unfortunately I couldn't correct and test last night as I have a toddler and his bedtime is seven and the car wakes him up. To be honest it wakes the street up.



Surely a nice V8 rumble would send him off to sleep!


Irony - 4/8/14 at 02:12 PM

I have now fabricated a new VR Sensor Bracket which is a lot stiffer and a lot better placed for viewing and protected from road debris etc. I think the original bracket was 10 degrees out so I have done the best I can to make it correct. I have to say finding TDC without a proper gauge is very difficult. I put a pencil down piston 1 spark plug hole and rotated the crank until I found TDC. I have to say its a bit rough. The Rover timing marks seems to concur with my own estimate though. On starting the car ran better.

At this point I started to check the ignition lead layouts and I think I had them wrong. I switched the layout around and it ran smoother but there was a bit of popping. I double checked the layout and switched two round again and now it runs a lot smoother than it did in the original video.

However I am not 100% sure I have the ignition leads correct. I have been over all the documentation on the autosport labs website and I think I understand it. However I am struggling to implement the Autosport drawings onto my own system. I have Motorcraft Ignition coils off of a Ford KA. The reason I chose the KA is because the ignition leads are quite long and fit the V8 quite nicely. However the single ignition coils are marked up 1,2,3,4. Each unit is labelled 1 and 2 as per the autosports labs website.

Description
Description


My numbers on the coils differ from those on the autosport labs layout diagram. You can just see the number next to each tower.




Should I ignore the numbers on my coils or should I ignore the numbers on the Autosport labs document?


richardm6994 - 4/8/14 at 02:58 PM

Hopefully this be some help;

1) The edis-8 plug on the autosport diagram is shown incorrect. See for how the plug actually is.



2) The wiring diagram on the autosport site shows pin 10 and pin 7 connected together.....DO NOT DO THIS....I learnt the hard way


3) This shows exactly how the edis 8 should be wired.




4) This is your photo with what I believe should be how it should be wired up which leads go to which cylinders.


[Edited on 4/8/14 by richardm6994]


richardm6994 - 4/8/14 at 03:01 PM

So
Coil a - 1 & 6
B - 8 & 5
C - 7&4
D - 2&3

This might help as well
http://forums.lr4x4.com/index.php?showtopic=15317&page=26

[Edited on 4/8/14 by richardm6994]


mcerd1 - 5/8/14 at 10:35 AM

quote:
Originally posted by Irony
I have now fabricated a new VR Sensor Bracket which is a lot stiffer and a lot better placed for viewing and protected from road debris etc. I think the original bracket was 10 degrees out so I have done the best I can to make it correct. I have to say finding TDC without a proper gauge is very difficult. I put a pencil down piston 1 spark plug hole and rotated the crank until I found TDC. I have to say its a bit rough. The Rover timing marks seems to concur with my own estimate though. On starting the car ran better.

You need to make yourself a 'piston stop' tool
(you can buy them, but why spend the money...)

get yourself an old spark plug and a bit of threaded bar small enough to fit through the plug once its been hollowed out

the best way is to drill and tap it so the threaded rod crews through if not weld a nut on the top end of the plug

this gives you a spark plug with a length of bar sticking out the end (round off the end that will stick into the engine)
and you can adjust the length by screwing it in/out and use a nut as a locknut to lock it


once you've made the tool, disconnect the battery to make sure your starter can't engage (even by accident)

remove the plug on No1 cylinder and fit the piston stop

turn the engine over by hand clockwise slowly until it hits the stop (you make need to adjust the length of the stop, ideally you want it to stop the piston a few degrees before TDC)

make a temporary mark this position

turn the engine over by hand anti-clockwise slowly until it hits the stop and make a temporary mark this position


the true/exact TDC is half way between these temporary marks - so measure that as accurately as possible and make that your new TDC mark

its just as accurate as doing it with dial gauges and easier to do it to


here's the method in action:
http://www.youtube.com/watch?v=PD0ZRc7Dy28

[Edited on 5/8/2014 by mcerd1]


britishtrident - 5/8/14 at 10:42 AM

My first port of call would be to remove and clean the idle/slow running jets.


richardm6994 - 5/8/14 at 11:32 AM

I've just put this together which is exactly how my v8 megajolt system is wired up.....hope it is of some help;


Irony - 5/8/14 at 04:26 PM

Thanks for all the replies guys! I am sure in the future this info will help not just me but others with similar issues!


coozer - 5/8/14 at 04:40 PM

Yes indeed, been watching this as I am going megajolt, well megasquirt ignition only with a Holley carb as well.

Need to get the exhausts sorted before I start trying it though


Irony - 12/8/14 at 12:02 PM

I reckon I have the RV8 running a lot better now. Sounds much better. Thanks to all the people that helped me out in the above thread. I started it up on Saturday and ran it up to temperature for the first time. It was a hot day and it got up to temperature in 10-15 minutes and the fan kicked in at 86 degrees and shut off again 4-5 minutes later at 82.

Turns out my problems all stemmed from incorrect ignition cables and a megajolt VR sensor installation problem. The wiring diagrams in this thread cleared any problems up for me.

The only issue I have now is that the idle speed gently increases with engine temperature. On starting from cold the idle speed was about 800rpm but that crept slowly upwards to about 1200-1300 when warm and stayed there. I think it's probably incorrectly tuned idle screws on the weber 500 carb. I tried setting them up before but I with the wrong ignition cable setup it made no difference. I'll get onto it as soon as I get some time.

I am also thinking of buying a new water pump, my current water pump is of unknown history and as they are a critical part I think I am going to play it safe. I have been reading my copy of Des Hammils 'How to power tune the Rover V8' and it recommends changing the water pump every 25K. Interesting in the book John Eales of J E Developments fame is quoted as saying he believes that Rover miscalculated the temperatures at which Rover V8s should run. He says that they should be run at less than 80 degrees. He goes on to say that after building literally hundreds of Rover V8 racing engines he has only had 2-3 cracked blocks/slipped liners. While I have the water system apart I might fit the Rover Hot Climate Thermostat that cuts in at 74 instead of the standard one.


BaileyPerformance - 12/8/14 at 01:02 PM

You right about the engine temp, unless thay have been top hat linered it's too easy to cook a rover v8 and cause the liners to move. From the factory thay are just pressed in (with loctite)
We recommend 74deg stat.

We noticed the water temp on TVRs will be stable around 85 under load on the dyno, but if you don't keep your eye on it and it goes towards 95 then you have no option but to switch off the engine (bad idea normally) as the temp just keeps rising even with no load. It seems to run away for some reason - I had wondered if the pump starts to cavitate.


richardm6994 - 12/8/14 at 01:22 PM

Glad to hear the wiring diagrams were of some help.


With my RV8 installation, I went down the electric water pump route and digital controller.
There is no thermostat in my cooling system as temperature is controlled via the digital controller adjusting the pump speed to keep the engine at 85C.

Although the main reason for going electric water pump was space issues....there have been so many more advantages come from this route......no overheating in traffic jams (pump can be running at 100% volume irrespective of engine rpm), very quick engine warm up on cold days, and the the pump runs for a few minutes after you turn ignition off to eliminate heat soak issues....

I've got the EWP115 and it's kept up with all driving and weather conditions and also my recent rolling road session.....the only downside is that when the pump is at 100% and the kenlowe fan kicks in there is a lot of draw on the battery.


Irony - 12/8/14 at 01:30 PM

quote:
Originally posted by BaileyPerformance
You right about the engine temp, unless thay have been top hat linered it's too easy to cook a rover v8 and cause the liners to move. From the factory thay are just pressed in (with loctite)
We recommend 74deg stat.

We noticed the water temp on TVRs will be stable around 85 under load on the dyno, but if you don't keep your eye on it and it goes towards 95 then you have no option but to switch off the engine (bad idea normally) as the temp just keeps rising even with no load. It seems to run away for some reason - I had wondered if the pump starts to cavitate.


The Des Hammil Book talks about cavitation. Some thing about the blade tips moving quickly enough to create bubbles as there going around which decreases water pressure. It seems there are a lot of different water pump pulleys which will give you different blade speeds. Faster is not always better. Apparently race engines are better suited smaller pulleys because of their constant high revs.


mcerd1 - 12/8/14 at 02:37 PM

quote:
Originally posted by Irony
The Des Hammil Book talks about cavitation. Some thing about the blade tips moving quickly enough to create bubbles as there going around which decreases water pressure. It seems there are a lot of different water pump pulleys which will give you different blade speeds. Faster is not always better. Apparently race engines are better suited smaller pulleys because of their constant high revs.


if you've ever driven a speed boat you might come across the same issue - just flooring the throttle can result in you going nowhere quick + lots of noise from the prop

if you get lots of cavitation it can cause of pitting on the blades - looks like what you'd get from after shot blasting a very rusty bit of steel, but without the rust - eventually it eats right through the blades...


[Edited on 12/8/2014 by mcerd1]