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flywheel starter ring
thepest - 20/5/07 at 05:25 AM

I just got my flywheel back from the engineering shop to have it balanced with the crank. Is there a way to inspect the starter ring? within a week I've been through 2 starter motors (the starter pinion is slipping off the flywheel starter gear) Any ideas anyone?

I had a race to goto today and its so bad that the starter wont even turn the engine over,just a grinding sound.

Engine is a (kent) crossflow, ford.


snapper - 20/5/07 at 05:37 AM

Should be able to see any ring ware, it may be a ring gear startermoter gear mismatch


thepest - 20/5/07 at 05:43 AM

Yeah I thought as much but I didnt see any wear.

Aren't all ford starter rings the same on the crossflow engines?


Mal - 20/5/07 at 06:23 AM

Have you got a fundamental problem, such as the wrong number of teeth on the pinion. I think they are generally 9 or 10 teeth?


Mal


thepest - 20/5/07 at 06:42 AM

I don't think so,I have always used the same starter motor,but this week I've been through 2 starter pinions! Yes the starter I used has 10 teeth, my concern is perhaps the starter ring.
I thought ford used the same size of starter rings on all the crossflow starter rings. Am I wrong here?


rusty nuts - 20/5/07 at 07:05 AM

The starter ring gear used with an inertia starter is different to the one used with a pre engaged starter. The inertia ring gear will have a chamfer on the clutch side of the flywheel and will probably be worn , should have 110 teeth. The pre engaged should have 132? teeth . The pre engaged starter was fitted to later crossflows because of the problems with inertia starter pinions.HTH


nitram38 - 20/5/07 at 08:32 AM

Maybe they broke your starter ring on the flywheel and replaced it with the wrong one?


thepest - 20/5/07 at 08:40 AM

Dear all,back from the garage ....thanks for the help but I solved the problem.So here's what happened so you can all learn from mistakes &^%$#@!!!
In between the engine and gearbox there is a metal plate about 1mm thick. Which I thought "excess weight so remove it"
well the starter motor spigot centers in that plate.I had an old starter in the garage which I used and it worked fine! The New starter I had fitted without the plate,hence it did not center correctly with the flywheel.So after a couple of starts it stripped the teeth!
I missed the last hillclimb of the season dammit! been up since 5am searching the net and forums for a reply,had I got to work right away I might have been able to make it.
To make matters worse a mate of mine called at the venue to see where I was and I could hear the event in the background.
I was going to go drive to vent my frustration but instead I'm going to use my Helicopter instead (cheaper to break).

Thanks again all.


thepest - 20/5/07 at 03:49 PM

Hey Guys one more thing,does anyone know what the difference between the 9tooth and the 10 tooth starter pinion is? Does it have the same diameter and modulus? Can I use a 9 tooth or a 10 tooth with no problems on the same starter ring?


britishtrident - 20/5/07 at 03:57 PM

You have the metal shim plate fitted between the engine and gear box, this is vital on the xflo (even more so if you have the old style 2 bolt starter)