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Is This As Easy As It Looks?
scootz - 15/7/08 at 03:19 PM

One of the OEM headers on the RS4 engine got squashed, so I cut the offending section out.

I'm not a welder, but to me it looks like a fairly straightforward repair... any opinions before I take it to 'a man'!

PIC HERE


nib1980 - 15/7/08 at 03:23 PM

looks simple, unless the system was plasma, or ceramic lined, then there would be a drop in performance, but only marginal.

Don't know Audi engines well enough


Mr Whippy - 15/7/08 at 03:24 PM

stainless?

Looks easy, I'd check the mating surface is flat after welding (lay a steel rule across it) chances are it will distort and need a light skim. I'd bolt it to the head and then weld it up, mind to plug up the ports first. Definitely best done with a TIG to limit distortion.


mr henderson - 15/7/08 at 03:58 PM

That's too big a gap to fill with weld. You really need a piece of tube in there

John


scootz - 15/7/08 at 04:09 PM

I do hope that was tongue in cheek John


mr henderson - 15/7/08 at 05:05 PM

quote:
Originally posted by scootz
I do hope that was tongue in cheek John


Basically yes it was. Did you like my deadpan delivery?

John


scootz - 15/7/08 at 05:30 PM

It's the way you type 'em!


Mark G - 15/7/08 at 06:02 PM

Looks like an ideal location for a turbo if you ask me!


JohnN - 15/7/08 at 06:44 PM

The right hand end looks as though it may be a bit inaccessible for a tig weld?


Mark Allanson - 15/7/08 at 07:48 PM

With the flattened section removed, should be a simple job to reform it, weld it back in with rutile MMA if access if tight