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Author: Subject: Engine choice
pmc_3

posted on 7/2/12 at 07:26 PM Reply With Quote
Engine choice

Looks like i'm about to embark a project reviving another old Dutton Phaeton S1, the car hasn't been on the road for 20 years so will be completely stripped and rebuilt. This is a shoestring project so no zetecs, bike carbs, megajolt etc

It currently has a 1300 xflow with a mk2 Cortina gearbox.

Ideally i'd like something with around 130bhp that does not cost the world to install and only needs simple wiring. My initial thoughts are of a 20seh out of a Cavalier SRI mated to a Manta gearbox I reckon I could get the engine with ancillaries and gearbox for less than £200. Another thought was a XR2 CVH with some twin 40's, would the CVH mate to the Cortina box?

Any other suggestions? Obviously if I had more money to spend I would be looking at an XE or Zetec

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blakep82

posted on 7/2/12 at 07:31 PM Reply With Quote
ecotec xev makes a cheaper alternative to the xe! same block, so anything you'd use (bar a few things like clutch plates) to fit an xe can be used for an xev
a few years ago i ought an xev with fwd gearbox for about £150, with all injection parts fitten, can't rememeber if it still had the ecu fitted or not... alternator starter everything.





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MakeEverything

posted on 7/2/12 at 07:31 PM Reply With Quote
Youve got £200 to spend on an XR2 engine, so why not spend that on a Zetec? How much do you think they cost!

I bought a 1.8 for £50 once. For £200 you must be able to get the ECU and everything else with it. Or buy a car (old mondeo) for £200 and take what you want. Then you can scrap / break the remainder.

Adapting an engine to another gearbox is an expensive business and takes a lot of time to get right (clutch, release bearings, spigot bearings, adapter plate etc etc etc).

If your looking for an economy build, keep it simple and use what has already been developed. Development costs can sky rocket.





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Mark Allanson

posted on 7/2/12 at 07:33 PM Reply With Quote
The Phaeton runs a Cortina Mk2 rear axle on cart springs, the springs locate the axle. I suspect that if you have 130bhp, 80bhp will be driving the car and 50bhp will be winding up the springs until the prop gets dragged out of the gearbox.

What you have already is probably the best combination for the car, will save you loads of money too. You really don't need loads of bhp to have a great deal of fun in these cars.





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Volvorsport

posted on 7/2/12 at 07:34 PM Reply With Quote
volvo b230 - 136 hp normally aspirated , comes with a rwd gearbox........

only trouble is it cants over

what about a boat anchor! or an mx5 setup.





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pmc_3

posted on 7/2/12 at 07:46 PM Reply With Quote
quote:
Originally posted by blakep82
ecotec xev makes a cheaper alternative to the xe! same block, so anything you'd use (bar a few things like clutch plates) to fit an xe can be used for an xev
a few years ago i ought an xev with fwd gearbox for about £150, with all injection parts fitten, can't rememeber if it still had the ecu fitted or not... alternator starter everything.


I've had a couple of cars with the XEV and they had all sorts of sensor issues and I think wiring could be an issue for me. Just want to keep things nice and simple!

quote:
Originally posted by Mark Allanson
The Phaeton runs a Cortina Mk2 rear axle on cart springs, the springs locate the axle. I suspect that if you have 130bhp, 80bhp will be driving the car and 50bhp will be winding up the springs until the prop gets dragged out of the gearbox.

What you have already is probably the best combination for the car, will save you loads of money too. You really don't need loads of bhp to have a great deal of fun in these cars.


The S1 uses trailing arms and no leaf springs. The last one I owned had a Triumph GT6 engine and that went ok but was bit heavy.

quote:
Youve got £200 to spend on an XR2 engine, so why not spend that on a Zetec? How much do you think they cost!

I bought a 1.8 for £50 once. For £200 you must be able to get the ECU and everything else with it. Or buy a car (old mondeo) for £200 and take what you want. Then you can scrap / break the remainder.

Adapting an engine to another gearbox is an expensive business and takes a lot of time to get right (clutch, release bearings, spigot bearings, adapter plate etc etc etc).

If your looking for an economy build, keep it simple and use what has already been developed. Development costs can sky rocket.


You can pick up an XR2 cvh for about £50. From what i've read it just seems a lot of hassle going down the Zetec route.

I know mating a engine to a different gearbox gets expensive with bell housing adapters that why I was looking at ford with ford and vauxhall with vauxhall

[Edited on 7/2/12 by pmc_3]

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blakep82

posted on 7/2/12 at 08:14 PM Reply With Quote
i've got no sensors left in mine, and its on carbs, so minimal electrics





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big_wasa

posted on 7/2/12 at 08:16 PM Reply With Quote
I could install a zetec for that sort of money.

It would be no frills with cast exhaust mani' but still give 136~bhp with the ability to upgrade as and when.

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scotty g

posted on 7/2/12 at 08:27 PM Reply With Quote
quote:
Originally posted by big_wasa
I could install a zetec for that sort of money.

It would be no frills with cast exhaust mani' but still give 136~bhp with the ability to upgrade as and when.


agree with wasa here, a zetec can go in very cheap and basic then be upgraded as and when. or not at all. It's all about choice innit?

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pmc_3

posted on 7/2/12 at 08:33 PM Reply With Quote
If I went down the Zetec route aren't there a lot of additional parts required? I'd need a beefier box type 9 and then i'm sure i've read about starter motors, water rails etc and then how difficult to wire in on standard management are there not immobilisers and things to worry about?

Like I say i'm open to suggestions and i've had some Zetec powered cars and know they are cracking engines

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Mark Allanson

posted on 7/2/12 at 08:36 PM Reply With Quote
"The S1 uses trailing arms and no leaf springs. The last one I owned had a Triumph GT6 engine and that went ok but was bit heavy. "

I helped build an S2 in 1982 (Herald front and Cortina Mk2 rear) I assumed that the S1 might be more primitive rather than more sophisticated!





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pmc_3

posted on 7/2/12 at 09:05 PM Reply With Quote
quote:
Originally posted by Mark Allanson
"The S1 uses trailing arms and no leaf springs. The last one I owned had a Triumph GT6 engine and that went ok but was bit heavy. "

I helped build an S2 in 1982 (Herald front and Cortina Mk2 rear) I assumed that the S1 might be more primitive rather than more sophisticated!


You would of thought later ones would be more advanced but thats not the case! The S1 is only 4 linked though so could do with a 5th link adding. I thought only the S3 and S4 had leaf springs, they had a horrid longer rear end to try and hide the spring hangers.

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big_wasa

posted on 7/2/12 at 09:08 PM Reply With Quote
Your T9 will be fine with standard zetec.

I am not going to tell you its easy to wire up the ecu but as you are local I would lend a hand.

If you want to go that route then pm me and I will tell you what you need.

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pmc_3

posted on 7/2/12 at 09:09 PM Reply With Quote
quote:
Originally posted by big_wasa
Your T9 will be fine with standard zetec.

I am not going to tell you its easy to wire up the ecu but as you are local I would lend a hand.

If you want to go that route then pm me and I will tell you what you need.


Thanks for the offer I might contact you when I am nearer the stage. The car doesn't have a type 9 box currently, its a mk2 Cortina 4 speed

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AndyW

posted on 7/2/12 at 10:27 PM Reply With Quote
quote:
Originally posted by big_wasa
I could install a zetec for that sort of money.

It would be no frills with cast exhaust mani' but still give 136~bhp with the ability to upgrade as and when.


I second what Warren says, my 2.0 blacktop zetec cost me £50 wired up to original ecu all in cheap and starts and runs perfect.

If you do go zetec, take big_wasa's advice.

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ali f27

posted on 7/2/12 at 11:07 PM Reply With Quote
2.3 out of granda 2.0 rs 2000 absolutely great engine 150 bhp standard run off wasted spark no ecu have a look into it tunable later if you want we got genuine 200 bhp out of 2.3 on 45s with cams
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Bluemoon

posted on 8/2/12 at 09:57 AM Reply With Quote
I don't see why you can't use the 4 speed with the zetec, being ford I think they are mechanically the same as the type 9 in terms of clutch etc. I think the type 9 is a bit longer than the 4 speed so may need a new prop.. The only snag I see budget wise will be shortening the sump??

[Edited on 8/2/12 by Bluemoon]

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MikeRJ

posted on 8/2/12 at 11:34 AM Reply With Quote
quote:
Originally posted by pmc_3

You can pick up an XR2 cvh for about £50.


Which will very likely need a new cam and followers. The were virtualy service items on these.

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pmc_3

posted on 8/2/12 at 10:34 PM Reply With Quote
I suppose if the Zetec can mate to the existing 4 speed box I maybe able to get away with using the existing prop and if I can run it on standard management it becomes a very good budget option.

[Edited on 8/2/12 by pmc_3]

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FASTdan

posted on 9/2/12 at 08:14 AM Reply With Quote
There cant be much cost saving in a CVH over zetec as already said. The only big one that springs to mind is the ECU purchase (whereas CVH obviously comes with a simple dizzy).





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