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Author: Subject: Plug snapped
madteg

posted on 8/10/13 at 09:43 PM Reply With Quote
Plug snapped

Work colleague has snapped a spark plug flush with top of thread on zetec. The question is how to get the rest of the plug out. Thanks.
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adithorp

posted on 8/10/13 at 10:18 PM Reply With Quote
Awkward due to how recessed they are.

Should be possible to pull the insulator and electrode out using long-nose pliers. Then drive(hitting it helps loosen it) a splined, torq or allen key socket (whichever fits best) on an extention into the hole through the plug . Unscrew with ratchet.

Worst case, it doesn't work and the head has to come off. Not failed to get one out that way yet though.

edit... Push a little grease down the plug before the socket to catch any swarf from driving it in

[Edited on 8/10/13 by adithorp]

[Edited on 8/10/13 by adithorp]





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Mr Whippy

posted on 9/10/13 at 06:39 AM Reply With Quote
Hmm don't know seeing the head is aluminium and mostly hollow I'd not be happy bashing anything into the spark plug, just I case it started to crack or distort, personally I'd just bite the bullet and take the head off then give it the a specialist to remove them and clean up the threads. I'd also be concerned if any ceramic fell into the cylinder.

I do see a lot of cars these days where no copper grease has been applied to the threads which is very poor

[Edited on 9/10/13 by Mr Whippy]

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jossey

posted on 9/10/13 at 07:28 AM Reply With Quote
I world take off the head first n try as aid suggested bring careful.

You don't want bits if spark plug in the engine

Good luck with that





Thanks



David Johnson

Building my tiger avon slowly but surely.

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redturner
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Building: Run 2 ltr Black Top in single seater race car.

posted on 9/10/13 at 08:34 AM Reply With Quote
I would pay good money to watch someone remove the ceramic and electrode from a broken spark plug without the bit's dropping down the bore. I modified a spark plug a few weeks ago to make an adapter for the dti gauge and it took a lot of hammering to get the bits out and that was in a vice not stuck in a delicate cylinder head. Take the head off and do it properly
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