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Author: Subject: thermostat blanking plate
givemethebighammer

posted on 13/12/04 at 11:03 PM Reply With Quote
thermostat blanking plate

After starting my zetec this evening and having a problem with the thermostat., I did a little research to find a replacement (using raceline water rail). The existing thermostat is a standard xflow one. people have suggested that removing the thermostat and replacing it with a blanking plate with a 1/2 inch hole drilled in it, is a better solution for this type of application (little winter driving, not daily driver etc).
Question is can you buy such a plate ?, or do you simply cut one out of aluminium, steel brass ?

thanks

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britishtrident

posted on 13/12/04 at 11:30 PM Reply With Quote
Removing the thermostat is bad news not only is it really bad for the engine during warm up but it will cost power due to increased heat loss to the cylinder walls.

I would guess the problem is that when the thermostat is closed water is not circulating are around the thermostats wax capsule. On a production car the by-pass hose and/or heater plumbing normally allow some water circulation from the head and block back to the water pump inlet before the thermostat opens.

Assuming you can't re-plumb to fit a bypass hose fit a cooler thermostat (77 degree) also try drilling a couple of 1/8 holes in the thermostat valve plate this will allow enough water circulation to open the thermostat..

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britishtrident

posted on 13/12/04 at 11:31 PM Reply With Quote
Removing the thermostat is bad news not only is it really bad for the engine during warm up but it will cost power due to increased heat loss to the cylinder walls.

I would guess the problem is that when the thermostat is closed water is not circulating are around the thermostats wax capsule. On a production car the by-pass hose and/or heater plumbing normally allow some water circulation from the head and block back to the water pump inlet before the thermostat opens.

Assuming you can't re-plumb to fit a bypass hose fit a cooler thermostat (77 degree) also try drilling a couple of 1/8 holes in the thermostat valve plate this will allow enough water circulation to open the thermostat..

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givemethebighammer

posted on 13/12/04 at 11:40 PM Reply With Quote
thanks anyone know the part number for a xflow 75 / 77 degree thermostat ?.

QH only list 92 degrees (MTO107) and 88 degrees (MTO102).

also correct me 1/8 inch = about 3mm right ?

thanks

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stevebubs

posted on 13/12/04 at 11:46 PM Reply With Quote
I'll try and dig it out. Think it's listed for a Marina or similar
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Dusty

posted on 14/12/04 at 12:03 AM Reply With Quote
Zetecs don't like to run cool. The thermostat needs some flow of heated water over the capsule to open. Check there is flow to the capsule side of the stat and back across the front of the engine to the bottom hose bypassing the rad. If not just drill the plate as suggested.
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stevebubs

posted on 14/12/04 at 12:41 AM Reply With Quote
For reference, the 75 degree stat is a Quinton Hazel Part - QTH101

Don't think many people stock it anymore.

I'd err to there being an airlock or timing problem, TBH. A combination of airlock and poor timing caused me endless hassle at the beginning of last year (hence knowing what the part number is).

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stevebubs

posted on 14/12/04 at 12:44 AM Reply With Quote
There could also be a blockage either in a pipe or inside the block.

Well worth checking you have good flow in all parts of the system

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stevebubs

posted on 14/12/04 at 12:45 AM Reply With Quote
BTW Camberley Autofactors definitely stock an 82degree part.
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givemethebighammer

posted on 14/12/04 at 09:11 PM Reply With Quote
thanks Steve got a few thermostats today (at £2.50 each inc VAT, thought I would try a couple for best operation)

got:

74 degrees
82 degrees
88 degrees

I'll probably start with the 82 degree one and work from there.

thanks

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