David Jenkins
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| posted on 12/12/07 at 07:39 PM |
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Throttle cables
Has anyone ever made their own throttle cable? I don't want to go to SpeedyCables (or whatever their name is) as I'm not 100% sure what
arrangement I'll need until I mount my bike carbs.
Neither end is too tricky - on the carbs it's just a round lump on the cable inner wrapped round a drum, and at the other end it's
whatever I care to do with the top end of the accelerator pedal (I made it, I can modify it).
I'll probably need to do some 'funnies', e.g. I might need a tight bend at the carb end, so I plan to put a rigid tube bent to a
nice curve to hold the cable inner. Everything else is 'do-able' as I have a lathe and a heap of brass and steel off-cuts.
So, has anyone made their own, and where did you get the bowden cable? Ideally, I'd want to get some teflon-lined cable, but I'm not too
proud...
cheers,
David
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dave-69isit
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| posted on 12/12/07 at 07:43 PM |
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im useing modified push bike brake cable its got plastik liner
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Pdlewis
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| posted on 12/12/07 at 07:45 PM |
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I got a kit of ebay for £10 contained the cable the sleving (teflon lined) and a selection of ends also 2 hollow bolts one for the bulkhead one for
the carbs very easy with a bit of flux and solder
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bonzoronnie
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 posted on 12/12/07 at 07:47 PM |
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DIY cables
If your cables are not too long.
Why not pop down to your local Halfords.
They have a good range of universal cycle cables in all sorts of quality.
At least you can fab one up so you know what you are looking to have made.
Ronnie
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David Jenkins
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| posted on 12/12/07 at 07:47 PM |
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Can you remember the supplier? Or the keyword you used when you searched?
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Pdlewis
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| posted on 12/12/07 at 07:50 PM |
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Cable kit
This is the one i got much cheaper than i remember not teflon thought
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rusty nuts
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| posted on 12/12/07 at 07:51 PM |
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Push bike brake cable worked for me.
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David Jenkins
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| posted on 12/12/07 at 08:01 PM |
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Magic!
As usual, lots of good suggestions (but keep them coming).
I'm going to be busy... 
David
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mark chandler
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| posted on 12/12/07 at 08:02 PM |
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Pushbike from halfords for me, cheap as chips
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RichardK
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| posted on 12/12/07 at 08:05 PM |
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I've got a spare push bike cable, new unused for a couple of quid.
Thought I would need it but used the original instead.
Cheers
Rich
Gallery updated 11/01/2011
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indykid
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| posted on 12/12/07 at 09:55 PM |
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i used a teflon lined, teflon coated gear cable off ebay. the end is smaller, so easier to fiddle into the quadrant on the carbs.
think it was £2, free post
i used a noodle at the other end and the adjuster off the original cable.
tom
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BenB
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| posted on 12/12/07 at 11:19 PM |
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I used the throttle cable that came originally with the BEC engine
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MkIndy7
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| posted on 12/12/07 at 11:21 PM |
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Wilkinsons are even cheeper than Halfords for the push bike cables.
Not sure if they have a fancy teflon innner but i'm sure there pretty good, most of the rest of their stuff is.
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worX
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| posted on 13/12/07 at 06:26 AM |
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Try these guys and make your own kit up and amend it as many times as you like - saves you having to nip back to halfords or wherever, if anything is
too short etc...
ZOOM KARTS
Steve
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02GF74
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| posted on 13/12/07 at 07:53 AM |
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VWP do a selection of nipples 
or just make your own from a bit of brass rod - if youo need a short piece, I can cut some off - B&Q is where its from - as long as you can drill
a hole in the centre, then turn down using a file in a drill press.
make sure there is a countersunk part that you splay out the cable end before soldering - make sure it is clean, loats of flux and plumberes solder is
strong enough - not electirical solder.
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smart1275gt
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| posted on 13/12/07 at 08:22 AM |
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As an avid mountain biker, you could use Shimano teflon XTR cables, but they are pricey. You can go to any good cycle shop and get any length off
their workshop roll for as little as a fiver. That's what I did, although I bought a long bike cable off eBay to start with thinking 54"
was long, it fell short by another 54"!
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David Jenkins
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| posted on 13/12/07 at 08:55 AM |
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Mr 02GF74 - I have a lathe and a shelf full of brass, mild steel and stainless off-cuts!
Nipples aren't a worry - now that's a phrase you don't hear every day!
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02GF74
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| posted on 13/12/07 at 09:01 AM |
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never own up to owning a lathe 'cause you're gonna get folks asking you to turn stuff, 
note to self. Dave has a lathe.
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ken555
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| posted on 13/12/07 at 01:09 PM |
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Don't use a bike cable !
You want a push/pull cable.
If the return spring breaks you can "pull it up" with your toe.
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