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Author: Subject: Stripped Plug thread
wicket

posted on 15/1/08 at 11:34 PM Reply With Quote
Stripped Plug thread

I have friend with a 'K' series that has stripped a plug thread. He considering buying from Namrick a repair kit that consists of a tap, a fitting tool & helicoils. Anybody had experience doing this, any tips/problems to pass on. Any help much appreciated.
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Jon Ison

posted on 15/1/08 at 11:53 PM Reply With Quote
Never fitted "helicoils" my self but have the odd one done here and there, I remember a gearbox mount on an Audi and a stripped spark plug thread on an old 2 stroke, both repairs lasted the lifetime of the car/bike without any problems.

Is it worth buying the kit as apposed to just taking the head to someone that has one ?

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thunderace

posted on 15/1/08 at 11:58 PM Reply With Quote
UMMM take off the head as you will fill it with alloy from the tap
it will work .
done it on high comp 2 stroke.

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russbost

posted on 16/1/08 at 12:01 AM Reply With Quote
The ones we used to use weren't actually a helicoil but a complete thread which was cold rolled into the drilled out plughole, we used to blast the cylinder out with a blowgun b4 refitting the plug - fitted dozens never had any probs other than occaisionally the thread would come back out with the plug when next removed - quickly resolved with some loctite on the thread when refitted





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britishtrident

posted on 16/1/08 at 07:32 AM Reply With Quote
Big problem is that on the K16 like most other twin camshaft 16 valve engines the plugs are deeply recesssed.

Here is the alternative type to helicoils.
http://www.agriemach.com/product_info.php?cPath=34&products_id=722

All goes to underline the leason that if you suspect a plug isn't going in straight take the plug out and run a thread chaser down the threads.

PS the plug thread length on the K is long reach 3/4" long.



[Edited on 16/1/08 by britishtrident]





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David Jenkins

posted on 16/1/08 at 08:48 AM Reply With Quote
And also start the plug by hand - if it won't go most of the way with just your fingers, there's something wrong!






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r1_pete

posted on 16/1/08 at 12:49 PM Reply With Quote
quote:
Originally posted by David Jenkins
And also start the plug by hand - if it won't go most of the way with just your fingers, there's something wrong!


and for deep seated plugs use a bit of rubber hose which is a light push fit on the insulator, itl'll slip before shagging the threads.






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Coose

posted on 16/1/08 at 01:04 PM Reply With Quote
And don't forget a dab of oil on the threads....

As mentioned, a well-fitted helicoil insert should last the lifetime of the head. In fact, you do quite often see helicoils fitted as standard on automotive threads into alloy (motorbikes are a good example). Even if the fastener size is up to the job, the thread may not be so by fitting a helicoil you're actually increasing the threaded area.





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