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Author: Subject: R1 2003 manifold
welderman

posted on 21/7/08 at 12:36 PM Reply With Quote
R1 2003 manifold

Whats the best solution, ie power, noise etc.
4 into 2 into 1
4 into 1
im going to be using the standard can for sva, and steve, not doing it in titanium now.





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fesycresy

posted on 21/7/08 at 12:39 PM Reply With Quote
Had a chat to Dave Walker about this, pity I'd had a beer or two.

Doesn't a 4-2-1 give more mid range and a 4-1 give more top end ?

Maybe talking out of my arse mind





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worX

posted on 21/7/08 at 12:42 PM Reply With Quote
Fine, be gay then and do it in 1.2mm stainless..........

And yes, Lyn is correct - It's commonly accepted that the correct lengthed 4-2-1 is for best mid range and 4-1 with correct sized collector is for best top end...

Just get a price for the titanium bits!!!

Steve






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welderman

posted on 21/7/08 at 12:44 PM Reply With Quote
ok, im going in st/st 4-2-1.
Anyone one know the ideal length of hedders, collectors etc





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worX

posted on 21/7/08 at 12:53 PM Reply With Quote
When considering a header design, the following points need to be considered:

1) Header primary pipe diameter (also whether constant size or stepped pipes).
2) Primary pipe overall length.
3) Collector package including the number of pipes per collector and the outlet sizing.
4) Megaphone/tailpipe package.
There are many ideas about header pipe sizing. Usually the primary pipe sizing is related to exhaust valve and port size. Header pipe length is dependent on wave tuning (or lack of it). Typically, longer pipes tune for lower r.p.m. power and the shorter pipes favor high r.p.m. power. The collector package is dependent on the number of cylinders, the engine configuration (V-8, inline 6, etc.), firing order and the basic design objectives (interference or independence). The collector outlet size is determined by primary pipe size and exhaust cam timing.







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jimgiblett

posted on 21/7/08 at 12:53 PM Reply With Quote
On my old Phoenix I used the specs as recommended by Rich Miles.

Linky

I now have a standard off the shelf Fisher 4-1 but have yet to do the back to back rolling road comparisons. I dont believe there is going to be a huge difference though.

4-2-1 will probably take up more space and reduce the length of silencer you can fit. This is more of an issue for full bodied cars than 7s as there is a limit to how large a circumference can you can fit in a side pod.

- Jim

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fesycresy

posted on 21/7/08 at 12:57 PM Reply With Quote
I've read / heard somewhere that the BSB / WSB teams now use unequal length headers.

Matching the waves as they meet etc etc, lamina flow, turbulent flow, etc etc.

Why don't you just turbo it ?





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worX

posted on 21/7/08 at 12:59 PM Reply With Quote







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a4gom

posted on 21/7/08 at 03:17 PM Reply With Quote
I'm not ready yet but where do you get things like this made? Are they available for a 7 of the shelf. I'll be looking for stainless and if its a matter of taking the car need somewhere near to west yorks.

(05 R1 in a westfield)

Andy





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Coose

posted on 21/7/08 at 04:25 PM Reply With Quote
Andy,

Zorstec in Shipley did mine to Rich Miles' spec. It was £440 about 4 years ago and was great!





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worX

posted on 21/7/08 at 06:00 PM Reply With Quote
Joe (welderman) is going to be making it himself.
Steve
quote:
Originally posted by a4gom
I'm not ready yet but where do you get things like this made? Are they available for a 7 of the shelf. I'll be looking for stainless and if its a matter of taking the car need somewhere near to west yorks.

(05 R1 in a westfield)

Andy







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welderman

posted on 5/8/08 at 10:55 PM Reply With Quote
quote:
Originally posted by fesycresy
I've read / heard somewhere that the BSB / WSB teams now use unequal length headers.

Matching the waves as they meet etc etc, lamina flow, turbulent flow, etc etc.

Why don't you just turbo it ?



Turbo it, lol. ive got a blade turbo engine sat on my shelf, complete with charge cooler. It's waiting for a car to go with it.
When ive finnished the Fury.





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welderman

posted on 11/8/08 at 03:11 PM Reply With Quote
bends and tube arrived today and worX drove the 45 min in the rain on his R6 to drop off the collector.
Ta cocker.
Will get cracking on it tonight and post some pictures later.
Cheers again shaky, .





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Kriss

posted on 11/8/08 at 07:34 PM Reply With Quote
good luck with it chap, look forward to seeing it all come together
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welderman

posted on 15/8/08 at 08:03 AM Reply With Quote
First picture of the manifold, did a coulple of late nights this week.
Just been tacked up so a bit of play to get it how i want it, tried to get the primarys to a semi-equal length, bit more work to do. Rescued attachment Image226.jpg
Rescued attachment Image226.jpg






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welderman

posted on 15/8/08 at 03:27 PM Reply With Quote
now all welded up . Rescued attachment Image232.jpg
Rescued attachment Image232.jpg






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welderman

posted on 15/8/08 at 03:28 PM Reply With Quote
and another Rescued attachment Image234.jpg
Rescued attachment Image234.jpg






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TimC

posted on 15/8/08 at 03:31 PM Reply With Quote
Nice work Mr Joe.






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adithorp

posted on 15/8/08 at 03:39 PM Reply With Quote
Nice work mate! Are you making your own silencer?

adrian





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worX

posted on 15/8/08 at 03:52 PM Reply With Quote
If you hadn't spent so much time watching "that Keeley Hazel video" you'd have that all done by now!!!

Only kiddin - Looking really good mate - A proper exhaust...

Steve






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worX

posted on 15/8/08 at 03:52 PM Reply With Quote
He's got an R1 silencer that he's using for now - well that's the current plan anyway...
quote:
Originally posted by adithorp
Nice work mate! Are you making your own silencer?

adrian







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adithorp

posted on 15/8/08 at 04:12 PM Reply With Quote
The carbon type? I have one of those and was advised not to use it because of the heat build up in the side pod causes them to blister.

adrian





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r1 locost

posted on 15/8/08 at 08:10 PM Reply With Quote
my maniflod

zorstec!!

[Edited on 15/8/08 by r1 locost] Rescued attachment manifold 1.JPG
Rescued attachment manifold 1.JPG

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welderman

posted on 15/8/08 at 10:47 PM Reply With Quote
Ta for the replys of encouragement lads, thanks for the snaps too Adrian, yes i do have a standard R1 exhaust, but its the ally one not carbon, so hopefully this will be ok. Was going to make one but it's not see.
Just a pointer though, if the exit on the 4into1 is 50mm, im sure the R1 can is 65mm, will this be better in a ways of getting the gasses out quicker.?
r1 locost, thats looking shiny, might give mine a bit of a polish when it's done.
Adrian, where did you get your cat from by the way.





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adithorp

posted on 16/8/08 at 03:47 PM Reply With Quote
Got my cat from here. Could check prices for you next week if you want.

http://www.bmcatalysts.co.uk/performance_catalysts.php

Off the top of my head it was the BMU38. Not pretty but that doesn't matter on the Fury. 200cpi instead of 400cpi of a standard cat gives a bit more flow.

adrian





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