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Author: Subject: Sump mods - metal thickness
DaveFJ

posted on 29/9/03 at 12:46 PM Reply With Quote
Sump mods - metal thickness

OK -

Got myself a new mig welder and have cut down my sump - now just need some metal to make the new base plate from...

Question is this - how thick should i go for?
Was talking to someone yesterday who said that I should go for at least 6mm thick - seems a little excessive to me but would appreciate your opinions...

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David Jenkins

posted on 29/9/03 at 12:53 PM Reply With Quote
6mm is total over-kill!

When I cut my X-flow sump I found that the flat bits were around 1mm thick, less where it had been stamped round the corners.

I used 1.6mm 'cos I had some handy at the right size. I cut the sump so that I could fold the edges down to give me something more substantial to weld to - 1mm is a bit 'fragile' for an amateur MIG welder like me.

I have a series of pictures if you're interested - only of use if your engine is a X-flow - there are better sites for Pintos.

cheers,

David






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JoelP

posted on 29/9/03 at 12:58 PM Reply With Quote
I'd agree with David, i used 3mm cos thats what was floating around and it seems stronger than it needs to be. 16swg would suffice i think.
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eddymcclements

posted on 29/9/03 at 01:04 PM Reply With Quote
Seconded. I used 1.6mm because I had a large sheet and it was easy enough to work with.

See

http://www.whirl.demon.co.uk/locost/cutsump.jpg
and
http://www.whirl.demon.co.uk/locost/shortsump.jpg

for pics.

Cheers,

Eddy

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blueshift

posted on 29/9/03 at 04:35 PM Reply With Quote
It's hard to weld thick stuff onto thin stuff. Use a similar thickness to the metal you're welding on to. 1.6mm sounds fine.
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Ben_Copeland

posted on 29/9/03 at 05:20 PM Reply With Quote
Anyone done this to a steel sump on a vauxhall engine ????

Any info/links people might have ?

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Mark Allanson

posted on 29/9/03 at 09:11 PM Reply With Quote
I agree with the 16g steel, its what the original sump is made from





If you can keep you head, whilst all others around you are losing theirs, you are not fully aware of the situation

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Ben_Copeland

posted on 29/9/03 at 09:13 PM Reply With Quote
I should have plenty of that lieing about

[Edited on 29/9/03 by Ben_Copeland]

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