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Author: Subject: Homemade airbox for motorbike carbs
bill132hotrod

posted on 19/5/08 at 06:46 PM Reply With Quote
Homemade airbox for motorbike carbs

Hi guys can anyone share some idears as to how to make an airbox to fit on a set of 1100 ZZR carbs and fit under the bonnett on a 7 style car pictures would be a great help. Cheers BILL.





PERSEVERANCE is the word of the week. Stick with it the results are SWEET.

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Triton

posted on 19/5/08 at 06:55 PM Reply With Quote
Here you go





My Daughter has taken over production of the damn fine Triton race seats and her contact email is emmatrs@live.co.uk.

www.tritonraceseats.com

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jacko

posted on 19/5/08 at 07:00 PM Reply With Quote
How about like this but with a pipe at the rear to a remote filter
[img][/img]

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r1_pete

posted on 19/5/08 at 07:01 PM Reply With Quote
Was once an ally race can: Rescued attachment airbox3.jpg
Rescued attachment airbox3.jpg







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bill132hotrod

posted on 19/5/08 at 07:13 PM Reply With Quote
Airbox

Hi Pete thats the sort of idear i've got but how have you fitted the can to the base plate?. Cheers BILL





PERSEVERANCE is the word of the week. Stick with it the results are SWEET.

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paulmw

posted on 19/5/08 at 07:33 PM Reply With Quote
Not carbed but my airbox anyway Rescued attachment PICT1811.JPG
Rescued attachment PICT1811.JPG

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r1_pete

posted on 19/5/08 at 07:33 PM Reply With Quote
Hi, the backplate is bent up top and bottom to the angle needed to meet the alloy cover, then I welded another strip alongside to forma channel into which the cover fits, then the two end plates push on, eventually two lengths of threaded rod will be used to hold the lot together.
This pic is huge but you can see the slot arangement. Rescued attachment airbox1.JPG
Rescued attachment airbox1.JPG







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givemethebighammer

posted on 19/5/08 at 07:40 PM Reply With Quote
Mine doesn't fit under my bonnet but there are some pics of it in this thread

http://www.locostbuilders.co.uk/viewthread.php?tid=54014&page=1

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BenB

posted on 19/5/08 at 08:00 PM Reply With Quote
Mine fits under the bonnet and it's made from carbon fibre

DIY styleeeeeee



Cut down the standard ST1100 airbox, cut one end off it, glued on a plate onto the cut end, then made up a carbon fibre plenum thingy that goes between the ST airbox and the ali tube connecting to the filter. Carved the plenum out of polystyrene, sanded it smooth, slathered it in epoxied carbon, carved out 99% of the polystyrene then disolved the rest out with petrol. Walloped a plate on the end to bolt onto the airbox plate and happy days all round....

and yes I know my garage is (was) very messy....

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David Jenkins

posted on 19/5/08 at 08:04 PM Reply With Quote
Here's mine - more a filter box than an airbox, on CBR600 carbs.








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bill132hotrod

posted on 19/5/08 at 08:09 PM Reply With Quote
airbox

Hi David that one is very smart, how does it fit to the carbs Cheers BILL





PERSEVERANCE is the word of the week. Stick with it the results are SWEET.

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David Jenkins

posted on 19/5/08 at 08:18 PM Reply With Quote
Bill,

I was fortunate in that I got the original bike airbox with my carbs - this had the mounting rubbers that go between the carb mouths and the filter back-plate. Having the right kit always makes life much easier!

If you go to my website (www link below) and open the 'bike carbs' link, then the 'Fitting to the engine' link, you'll see some details half-way down the page.






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clairetoo

posted on 19/5/08 at 08:25 PM Reply With Quote
A way I found of gaining space was to use the flat underside of my bonnet bulge as the top of the airbox .
airbox
airbox


I know their not bike carbs , but they are at least bike throttle bodies





Its cuz I is blond , innit

Claire xx

Will weld for food......

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amalyos

posted on 19/5/08 at 08:53 PM Reply With Quote
Mines homemade for R1 Carbs.
I used the bike airbox, cut the mounting clamp area out, and sealed it into an aluminium box.

The carbon airfilter is from Car Builders Solution.

Had it on the rolling road, and only had to increase the main jets. No Dyno jet kit required. Very Happy Rescued attachment Airbox1.JPG
Rescued attachment Airbox1.JPG








http://stevembuild.blogspot.com

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robbydee

posted on 19/5/08 at 08:57 PM Reply With Quote
http://www.locostbuilders.co.uk/viewthread.php?tid=88800

this thread has pics of my pipercross 600 air box fitted to r1 carbs on a pinto all under the bonnet.

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lsdweb

posted on 19/5/08 at 09:50 PM Reply With Quote
Folded aluminium, then rivetted and seled with ali duct tape.
locost and light!

R1 Airbox
R1 Airbox


It fits under my 'bonnet' :-)

[Edited on 19/5/08 by lsdweb]






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