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Haynes Roadster Scratch Build
nnrouty - 17/8/10 at 11:17 AM

Hi Guys

I have been on with this project since April this year. Finally got round to starting a blog.

Although the project has been going for 5 months it hasn't really got very far but hoping that over the coming winter i will make some good progress.


nnrouty - 17/8/10 at 11:22 AM

[Edited on 17/8/10 by nnrouty]
[img] Early Chassis
Early Chassis
[/img]

[Edited on 17/8/10 by nnrouty]


nnrouty - 17/8/10 at 11:42 AM

As you can see in the photo I was intending to use a 1300 Crossflow with the 4 speed box. I managed to get both the box and engine for £30.00 although the engine wouldn't turn.

I decided to strip the engine and found thisSee Image)


So now i have decided to go for a 2.0L Zetec
[img] Rubish Crossflow Engine
Rubish Crossflow Engine
[/img]


jossey - 17/8/10 at 11:48 AM

ouch. that doesnt look good does it.


nnrouty - 17/8/10 at 11:55 AM

Striping the engine was my last option after trying all sorts of oil down the ports to try and free it. Once i got the head off i realized that it was going to cost a fortune to get the engine to a usable state. And would most likely be cheaper to buy a good zetec.


02GF74 - 17/8/10 at 12:28 PM

location?

I may have a good 1300 up for grabs. (needs a new spitgot bearing fitted though - I have the part).

(actually, I have a complete 1800 zetec as well as a 2.0 pre'95 zetec block + bits)

[Edited on 17/8/10 by 02GF74]


nnrouty - 17/8/10 at 01:14 PM

Talked myself out of Crossflow after i realized that its no more expensive for me to insure a 2.0L so might as well go for more power.


ali f27 - 17/8/10 at 04:10 PM

Hi nnrouty if you need any help advice etc have a ride over ring for crack what ever mark and i have built 4 now cheers Ali


myke pocock - 17/8/10 at 04:27 PM

Same here. I am in Carlisle and mines a basic 1300 x flow solid back axle. Any help, send a message. Will be at the Cumbria Classic at Dalemain this Sunday but taking the Estelle trials car.


nnrouty - 17/8/10 at 04:31 PM

Thanks for the offer guys. will take you up on it at some point


nnrouty - 17/8/10 at 10:31 PM

Im hoping to get the front suspension brackets fitted tomorrow and then the last few bits of box section at the rear.

This might be a stupid question but im not familiar with modern engines.....

Im planning to use twin weber carbs on my zetec........ do i still need an ecu?

if so, am i better to get an aftermarket ecu or not?


nnrouty - 20/8/10 at 08:41 AM

After doing some research i've learned that R1 carb's are the easiest setup on a zetec.

can anyone tell if there is any particular age R1 i should be looking for or just any?


nnrouty - 21/8/10 at 06:00 PM

Managed to make a jig for the front brackets today and got them fix on.

Hope to get started with finishing the rear end of the chassis tomorrow.



[img] Bracket jig
Bracket jig
[/img]

Brackets on
Brackets on


nnrouty - 24/8/10 at 03:10 PM

was working on the chassis last night a found that one of the rails which run across the chassis where the scuttle goes is not square.

Can anyone tell if this is a big problem or not as i am unsure as to weather this will cause problems later in the build.


[img] chassis problem
chassis problem
[/img]