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Calculating spring rates
natehall - 2/7/06 at 05:38 PM

Ok, I have a sierra track car, and i need to calculate the correct spring rates for the car, i know its partially trial and error, but i wouldnt mind a guestimate as to what i need, and to fine tune once ive had it on the track

Im not overly concerned about lowering the car, however i think a drop will help the handling as the Centre of gravity

What i want to know, is has anyone got any experience with spring rates for a completely stripped out sierra with a pinto in the front? Or any calculations to work out roughly what is needed?

The fuel tank will be fitted over the rear axle for better location and weight distribution.

Thanks

Nate


zetec7 - 2/7/06 at 05:53 PM

Hmmm, tough one, mate. First, you have to know what each end of the car weighs, all in. Don't know of any programs that can calculate for you, but if you assume that the suspension should only settle 1" with the car's weight on it, you can figure it out. Eg, if the front end weighs 1000 lbs., each front spring supports 500 lbs, and for it to compress the 1", you need 500 lb. springs. That assumes no angle of lean on the springs, but there are simple calculations to account for lean angle. That's what we did anyway, and it sure seems to work!


JB - 2/7/06 at 05:57 PM

The easy answer is the softest you can get away with so the suspension doesnt bottom too much in critical parts of the track or the car doesnt ground in the critical parts of the track.

I do not have specific experience of the Sierra but my starting guess would be 350lb/" front, 250lb/" rear. Hopefully you will get a more definite answer but remember all other things being equal softer will give more grip.

John


natehall - 2/7/06 at 06:00 PM

quote:
Originally posted by zetec7
Hmmm, tough one, mate. First, you have to know what each end of the car weighs, all in. Don't know of any programs that can calculate for you, but if you assume that the suspension should only settle 1" with the car's weight on it, you can figure it out. Eg, if the front end weighs 1000 lbs., each front spring supports 500 lbs, and for it to compress the 1", you need 500 lb. springs. That assumes no angle of lean on the springs, but there are simple calculations to account for lean angle. That's what we did anyway, and it sure seems to work!


i know this is going to sound very amateurish and stupid, but i will ask anyway

I have no way of getting the vehicle to anywhere that can even weigh the car with any form off accuracy, so how would i end up getting the car actually weighed at both the fron and the rear

im guessing its going to be off the scales of a bathroom scales


mark chandler - 2/7/06 at 06:23 PM

just a thought off the cuff.

Okay bathroom scales will weigh up to say 20 stone, so if you got a 6 foot plank of wood one end on the scales, the car half way along and the other on a block of wood to the same height you can now weigh 40 stone. On this basis move the car about on the plank until you read off 20 stone, if its a third of the way then that corner must be 60 stone.

Corner weights are tricky things, so you need to pivot the front of the car upon its central axis (trolley back in the middle of the cross member) then weigh each rear in turn, swap around jack in middle of diff and weigh the fronts.

Not 100% accurate but a free starting point.

To set up corner weights requires a completely flat surface, but as you do not have the option of changing spring platforms you will have to live with uncle ford.

Regards Mark

NB/ why not try knocking a hoop off the standard springs, that should drop the car by around an inch and the length of the coil is reduced so ups the poundage (8 coils to 7 coils = 1/8 harder spring).


natehall - 2/7/06 at 06:51 PM

quote:
Originally posted by mark chandler
just a thought off the cuff.

Okay bathroom scales will weigh up to say 20 stone, so if you got a 6 foot plank of wood one end on the scales, the car half way along and the other on a block of wood to the same height you can now weigh 40 stone. On this basis move the car about on the plank until you read off 20 stone, if its a third of the way then that corner must be 60 stone.

Corner weights are tricky things, so you need to pivot the front of the car upon its central axis (trolley back in the middle of the cross member) then weigh each rear in turn, swap around jack in middle of diff and weigh the fronts.

Not 100% accurate but a free starting point.

<SNIP>

Regards Mark

NB/ why not try knocking a hoop off the standard springs, that should drop the car by around an inch and the length of the coil is reduced so ups the poundage (8 coils to 7 coils = 1/8 harder spring).


Thats a good idea on the scales - im only after a rought idea for them, as since removing the interior, all excess weight etc, the whole of the car has lifted 2 1/2 to 3 inchs, and that is including the fitting of -25 springs

so i will try and get it a bit better handling and fit the correct bits whilst its only for track, when i go for competition (only novice) i will get it all properly corner weighted


JB - 3/7/06 at 08:13 PM

You can set corner weights accuratll without scales by using a balance. You are not really concerned on the weight just that they are the same.

So you make a beam that pivots in the middle. Put a wheel on each end and when it is level you have equal corner weights.




This shows cheap versus expensive for doing the corner wieghts.
I made a balance beam. This has 2 pads for the wheels to sit on
and a central pivot. The rear wheels sit on level pads and the front
adjusted until the beam is level.

I then had the chance to borrow digital corner wieght scales. My method was
as accurate as the digital scales within the limits of rpeatability.

However I then read that the way to set corner wieghts is to make each side of the car
have the same front rear distribution. So in my case the left side has a front / back
ratio of 47.5 / 52.5 and also the right side has the same ratio. This does mean that
each wheel carries different wieght and my balance beam will not work.


John


leto - 3/7/06 at 09:11 PM

I've been waiting for the words “Suspension Frequency” to turn up in this thread.
As all defenders of the hard way to do things (extensive use of maths) seem to be on vacation I just drop a few links. They are not extremely good but at least a start.

http://www.athon-motorsport.co.uk/suspensioncalc1.html

http://www.smithees-racetech.com.au/performancefactors.html

Cheers!

[Edited on 06-7-3 by leto]


Syd Bridge - 4/7/06 at 09:14 AM

No, no no...not again.

Cheers,
Syd.


Fred W B - 4/7/06 at 06:38 PM

more discussion here

Syd - So how do you go about deciding what spring rates to start with?. We are all here to learn.

Cheers

Fred W B