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Derusting calipers
Indymike - 8/9/06 at 08:51 AM

Hi guys,

I'm new on this forum. Well actually i've been following it for quite a while, but i've just bought a MK Indy kit from the dutch importer, so I'm eager to start building! And probably will need lots of advice!

But first I have to do some cleaning, as I have some very rusty parts in my garage. I've read the threads on electrolysis and it sounds very good. Does anyone know if it's save to put my calipers in if I first remove the seals and piston?

Cheers


Bluemoon - 8/9/06 at 09:03 AM

I have so I hope so! I put it in with the seals and pistons (these are going to be replaced) with a blead nipples in both outlets/inlets to stop water getting in the piston boars, I figured that on the car the bit's now left exposed get wet anyhow..

Dan


whitestu - 8/9/06 at 09:12 AM

Personally I'd buy new calipers - I got mine for £28 each after spending ages cleaning the old ones and eventually realising they weren't worth bothering with.

Stu


02GF74 - 8/9/06 at 09:28 AM

as bluemoon said, I'd keave the old pistons/seals in and would even plug up up all the holes as I woudn't want to be electrolysing the internals.


mookaloid - 8/9/06 at 10:42 AM

quote:
Originally posted by whitestu
Personally I'd buy new calipers - I got mine for £28 each after spending ages cleaning the old ones and eventually realising they weren't worth bothering with.

Stu


I agree with Stu - loads of work for something that won't be as good as something you can buy for not a lot of money

Cheers

Mark


Kissy - 8/9/06 at 10:44 AM

Phosphoric Acid is what you need (in a slightly higher concentartion than they put in Coca-Cola!).

It'll dissolve the rust leaving you with clean steel. If you are going to paint the calipers I suggest you bake them in a gentle oven as the iron is porous. All the grease and cr*p will 'sweat' out. HTH


major - 8/9/06 at 10:44 AM

Anyone you recomend?


Hammerhead - 8/9/06 at 11:04 AM

so whitestu, where did you get the calipers from??


Gunner1 - 8/9/06 at 02:22 PM

This is incredible but what has worked for me in derusting all of my parts is a mixture of 1 part blackstrap molasses (the kind you feed horses) mixed with 8 parts of plain water. I keep in in a 45 gallon Rubbermaid trough with a lid outside. If you take the paint and oil off and give it a rinse before dropping in the mixture, the part will come out perfectly clean in about a week or so. The mixture lasts for months (although gets pretty cruddy). Once you are done with it, you hose it into your lawn as it is nothing more than smelly sugar and iron oxide. Only the rust is affected. I have used in on rusty brake drum and with a wipe with SOS pads, it was natural cast rust free metal.
Honest, it really works! I wonder if it would work better with electrolysis applied, but I have not had a need to do it yet.
Zetec 7 who posts here has seen it and can vouch for the process.


whitestu - 8/9/06 at 02:44 PM

quote:

so whitestu, where did you get the calipers from??



Local Motor Factors - Universal Auto Spares in North London [NW9] 02082059728.

Thye were £28 Exchange for the Vented disk type.