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Author: Subject: xe build pics (warning - lots of pics!)
Stu16v

posted on 23/1/06 at 08:34 PM Reply With Quote
The baffle mod:

An modified breather *can* cause problems in the standard car as well. Got nowt to do with vacuums, or anything like that. Give it a serious dose of right hand lock, together with a serious dose of power, and just watch the smoke behind!

When installed in a RWD car, the problem occurs under hard acceleration, rather than hard right hand cornering. The shallow sump that is often installed makes matters worse. Of course, the problem tends to be worse when it is fitted North/South, as it is usually in a car that is going to be driven/will accelerate faster than a standard tintop anyway!

Basically, it is sump oil that is forced to the flywheel end of the block getting thrown / breathed out via the pipe by the dipstick. Modifying the plate allows the oil to re-enter the engine, rather than get channeled out of the breather on the rocker cover. Xflow motors can suffer a similar problem...





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chriscook

posted on 23/1/06 at 08:54 PM Reply With Quote
Ned,

What cam is it you have? Are you using solid lifters or hydraulic?

Chris
(with a std XE)

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ned

posted on 23/1/06 at 10:31 PM Reply With Quote
chris,

I know nothing about the cam other than the power it has made and that it is a kent profile.

It is a hydraulic profile, i'll probably rev it to 7.5 or 7750, not decided yet. the bottom end will easily take upto 8.5 or 9k on the standard crank but the lifters will have pumped up and bent the valves long before then..

Ned.





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chriscook

posted on 23/1/06 at 10:44 PM Reply With Quote
That's why i was asking...
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omega 24 v6

posted on 23/1/06 at 11:06 PM Reply With Quote
Well you've certainly got what IWANT. I've just phoned about an engine tonight from a m reg calibra 2.0 16v. That should be a redtop right?
As an asides the BIL hotrod has solid lifters and when the cams were fitted by the engine builders they were fine for a few meetings and then disaster(sp) a collet came out of the valve spring and you know the rest
Anyway kent are supposed to have said that for solid lifters you need the different buckets or something (can't quite remember) and they should have stated that solid lifters were to be used when the cams were ordered. 7500 to 8100 revs are the higher figures I've seen on the tacho tell tale Although weve now got it geared much better and running in the power /torque band most of the time

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Stu16v

posted on 23/1/06 at 11:36 PM Reply With Quote
quote:

I've just phoned about an engine tonight from a m reg calibra 2.0 16v. That should be a redtop right?



It may not be. Simple to tell - if the spark plug cover is 'L' shaped, it is a redtop. If it is straight, it is an Ecotec.

If it is a redtop, it is likely to be an 'LN' (low noise) version. There are a few subtle differences with this version - the main one being the plastic cambelt idler pullies. Horrid things - but metal replacements can be obtained. The teeth profile of the cambelt is different. Other differences include a heavy flywheel (known as the 'pot type', and a crank of a different (heavier) design.

HTH Stu.





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ned

posted on 23/1/06 at 11:37 PM Reply With Quote
our race engine of a similar spec on a different hydraulic profile runs to 7750 and we have seen as much as 8.2k on downshift. Dave Walker wrote in ppc that as much as 8500 could be used for short periods of time such as in a hillclimb or sprint car, but i'd never be that brave!

Ned.





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NS Dev

posted on 24/1/06 at 12:25 AM Reply With Quote
quote:
Originally posted by Stu16v
The baffle mod:

An modified breather *can* cause problems in the standard car as well. Got nowt to do with vacuums, or anything like that. Give it a serious dose of right hand lock, together with a serious dose of power, and just watch the smoke behind!

When installed in a RWD car, the problem occurs under hard acceleration, rather than hard right hand cornering. The shallow sump that is often installed makes matters worse. Of course, the problem tends to be worse when it is fitted North/South, as it is usually in a car that is going to be driven/will accelerate faster than a standard tintop anyway!

Basically, it is sump oil that is forced to the flywheel end of the block getting thrown / breathed out via the pipe by the dipstick. Modifying the plate allows the oil to re-enter the engine, rather than get channeled out of the breather on the rocker cover. Xflow motors can suffer a similar problem...


Ahhhh, now that explanation makes sense, first one that has and I apologise for my misleading passed-on info!!

Thanks!!





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NS Dev

posted on 24/1/06 at 12:28 AM Reply With Quote
quote:
Originally posted by ned
our race engine of a similar spec on a different hydraulic profile runs to 7750 and we have seen as much as 8.2k on downshift. Dave Walker wrote in ppc that as much as 8500 could be used for short periods of time such as in a hillclimb or sprint car, but i'd never be that brave!

Ned.


Maybe worth a call to Mark Baines race engines.

He quoted me £160 for a new set of lightweight solid followers, which I though was pretty good! (one piece not modded hydraulic ones either. Hequoted a price for the inserts for the hydralics but said he much prefers the full lightweight solids)





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ned

posted on 24/1/06 at 08:47 AM Reply With Quote
My friends race engine has a big valve fully ported head waiting to go on and he's choosing another hydraulic profile cam, but doesn't want to go to solids as he doesn't want to raise the rpm level as all his hewland gears and circuit data would become useless!

I have dealt with mark baines before, I have his verniers, flywheel and rods in my engine...

Ned.





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NS Dev

posted on 24/1/06 at 09:54 AM Reply With Quote
Is that a steel flywheel Ned (I guess so) if so how much if you don't mind me asking?





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ned

posted on 24/1/06 at 11:00 AM Reply With Quote
think it was about £80 Nat..

2.6kg or so + ring gear!

http://www.locostbuilders.co.uk/upload/IMG_1445.jpg

[Edited on 24/1/06 by ned]





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NS Dev

posted on 24/1/06 at 11:08 AM Reply With Quote
mmmmmmmmmm tasty!!!

Can't quite stretch to the full race clutch setup but I am thinking about a lighter flywheel and std clutch, and I don't like machining std flywheels!





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ned

posted on 24/1/06 at 11:11 AM Reply With Quote
if you think that ones nice, a friend had one custom made with a smaller ring gear and 5.5" clutch with a jap startermotor with different gearing. it would start 2-3 times off the tiny redtop battery it ran off between charges (no alternator!)

it weighed nothing and revved like crazy

maybe i'll get a piccie at the weekend





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omega 24 v6

posted on 24/1/06 at 12:35 PM Reply With Quote
quote:

It may not be. Simple to tell - if the spark plug cover is 'L' shaped, it is a redtop. If it is straight, it is an Ecotec.



Well even if it is an ectoec would it need a cat at this age? also is the block the same as I may be able to get a red top head at a later stage?

sorry about the thread hijack

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ned

posted on 24/1/06 at 12:40 PM Reply With Quote
the ecotec block is the same (or near enough) but the pistons are definately different, the rods and crank may be same/similar to the late xe with the heavier crank. best to start off with an early xe in most cases. (engine code 20xe as opposed to c20xe if you can)
most ecotecs will require a cat, some early ones may not, not 100% on this.

Ned.





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