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Author: Subject: How to prep and paint an alloy (aluminium) engine block
mgb281

posted on 15/9/24 at 02:34 PM Reply With Quote
How to prep and paint an alloy (aluminium) engine block

I have googled but with no real result, I want to prep and paint a Jaguar AJV6 engine and just want to know the best way. The engine is low mileage with no oil leaks so I don't want to dismantle it, so what it the best way to clean off the oxidation to get ready to paint? I have no desire to blast clean it.
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cliftyhanger

posted on 15/9/24 at 05:32 PM Reply With Quote
Soft wire brush in a drill? Strip-it discs?
I was discusiing painting a rocker cover with a chap who has worked on high end car repairs all his life (you should see the panels he hand made o=for his car, not to mention his paintwork)
He is going to blast the cover for me, I suggested I would spray with epoxy primer and then 2k paint. He was horrified! Suggested a wash coat of etch primer followed by a heat resistant paint.
However, I have previously used 2k paint on iron engine blocks/heads and it seems OK after a few years, maybe ally is more difficult?

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Ugg10

posted on 15/9/24 at 06:42 PM Reply With Quote
Just to jump on the thread as I am in a similar position, once wire brushed and cleaned can you use hammerite?





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40inches

posted on 15/9/24 at 06:52 PM Reply With Quote
quote:
Originally posted by Ugg10
Just to jump on the thread as I am in a similar position, once wire brushed and cleaned can you use hammerite?

Wire rotary brush and Halfords engine paint
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mgb281

posted on 15/9/24 at 07:18 PM Reply With Quote
I have actually decided to use the VHT primer and the VHT engine enamelw, about £14 each but they are both rated upto 220c (500f)! However plenty of people claim to have no problem with ordinary etch primer and ordinary car paint. I just don’t want to have it fail so £28 seems okay to me. Although I said that I wouldn’t blast it clean ground walnut shell wouldn’t pose a great threat if a trace found its way into the intakes. I have just finished blasting a MGB GT body shell to a white metal finish and that’s how you find out how the media dust penetrates everything and everywhere. Same thing will apply to RX8 gearbox.
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cliftyhanger

posted on 15/9/24 at 07:25 PM Reply With Quote
Re blasting mechanicals.
A supplier was selling Triumphs diffs. Their supplier(usual stuff) was blasting the diff cases.
About 100 were done (what I heard on the grapevine)
What they had not realised is that teh mdeia was embedding itself inside the cases. And eventually releasing with the oil/heat cycles.
And yes, all those diffs destroyed themselves.
If you are going to blast mechanical stuff, use vapour blasting or walnut shell. Eveything else can destroy the component.

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Mr Whippy

posted on 16/9/24 at 07:01 AM Reply With Quote
As above I use to paint all my engines and simply used the wire brush on the drill and engine lacquer, seems to last a while. Doesn't serve any purpose other than cosmetic as a rusty or oily engine is perfectly fine. I actually spray my cars whole engine bays (including the EV) with loads of GT85 so corrosion isn't an issue anyway.





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coyoteboy

posted on 16/9/24 at 12:31 PM Reply With Quote
My experience with Alu is that no matter what you do to it, it'll corrode through or flake off and become a mess. I painted up a nice Audi V8, prepped it with media blasting and multiple degreasings. Sprayed it with high temp matt black and it furred up and came off. Did it again, different paint, furred up. Did the cam covers with VHT - left it in a damp garage, all gone to pot now.
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Mr Whippy

posted on 16/9/24 at 01:17 PM Reply With Quote
quote:
Originally posted by coyoteboy
My experience with Alu is that no matter what you do to it, it'll corrode through or flake off and become a mess. I painted up a nice Audi V8, prepped it with media blasting and multiple degreasings. Sprayed it with high temp matt black and it furred up and came off. Did it again, different paint, furred up. Did the cam covers with VHT - left it in a damp garage, all gone to pot now.


Yeah that's why I just use GT85 oil, it soaks in and the white fur completely vanishes. My Leafs motor bay looks like new despite being 8 years old and their notorious for the motor & transfer box's alloy casing to go a horrid white mess as they were never coated from the factory. Also costs about £3.50 for a big can

My experience with VHT paint was that it is just total garbage and does not stop corrosion forming. Fine for rocket nozzles but rubbish for car exhausts...

[Edited on 16/9/24 by Mr Whippy]





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mgb281

posted on 18/9/24 at 06:51 PM Reply With Quote
The Problem with VHT paint for exhausts is that it isn’t VHT paint at all, if you look on the can it says 500F which is only about 260C! Now for most drivers that pootle along that 500F would be rarely if ever reached but if you drive hard with lots of revs then you can nearly reach 1000F.
Painting an aluminium engine isn’t easy because you need a high temperature etch primer, without the prime the paint won’t last. Cast iron is far more forgiving when it comes to painting engines, back in the day every one was painted. At the moment Lidl’s have a Matt black paint capable of taking a claimed 572F, still not high enough for an exhaust manifold.

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40inches

posted on 19/9/24 at 08:34 AM Reply With Quote
quote:
Originally posted by mgb281
The Problem with VHT paint for exhausts is that it isn’t VHT paint at all, if you look on the can it says 500F which is only about 260C! Now for most drivers that pootle along that 500F would be rarely if ever reached but if you drive hard with lots of revs then you can nearly reach 1000F.
Painting an aluminium engine isn’t easy because you need a high temperature etch primer, without the prime the paint won’t last. Cast iron is far more forgiving when it comes to painting engines, back in the day every one was painted. At the moment Lidl’s have a Matt black paint capable of taking a claimed 572F, still not high enough for an exhaust manifold.


The Halfords Engine Paint I used 10 years ago is still there and like new. No primer, straight onto bare ally. The Satin Black is brilliant, brushes on with no brush marks

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