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Author: Subject: Carbs fighting back (now tuning probs)
Avoneer

posted on 9/12/03 at 11:34 PM Reply With Quote
Carbs fighting back (now tuning probs)

Anyone know why my front carb is now trying to set me on fire by
dribbling petrol out of the ram pipe? It has been running fine for
ages. I was tweaking, screwing the idle mixture screws in and the
front one now seems to be letting too much petrol into the venturi and
it runs out backwards out of the ram pipe. Any ideas anyone? I have
turned the idle screws back to where they were, but the first carb
still dribbles too much.....
Cheers,
Pat...

[Edited on 13/12/03 by Avoneer]

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SteveO

posted on 10/12/03 at 09:27 AM Reply With Quote
I had the same problem plus flames coming out the exhaust. i changed my plugs often also and didn't know why. i post and got good advice in this section under spark plugs
:http://www.locostbuilders.co.uk/viewthread.php?tid=8741&page=1

it seem to have done it. check it out.

Steve

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Stu16v

posted on 10/12/03 at 09:15 PM Reply With Quote
Seemingly a bad link Steve...try here.

It sounds like the carb is flooding, which could be caused by a wrong float level, a punctured float, a worn needle valve, poo trapped in the needle valve, fuel pressure too high etc.

HTH Stu.

[Edited on 10/12/03 by Stu16v]





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craig1410

posted on 10/12/03 at 11:27 PM Reply With Quote
I had this problem on my Mini a good few years ago. It was indeed, as Stu suggests, caused by a sticking float mechanism.

I was using an SU carb and the float level was grossly incorrect to the point where it just kept trickling out. The strange thing was that it was fine when stationary but when moving the vibration was enough to cause the float to bounce just enough to allow the fuel to get past the needle valve.

HTH,
Craig.

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steve m

posted on 12/12/03 at 01:40 AM Reply With Quote
I had the same problem ,
no 1 dripped fuel all over the dizzy
I believe the float level was correct and all of the seals between carb and maniflod were new and ok, no 2 3 and 4 did not drip nor were they wet underneath !!

any way both carbs are in total bits for a deep clean, and new parts and gaskets ,
so I will see next year if ive got a drip !!!

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Avoneer

posted on 13/12/03 at 08:51 PM Reply With Quote
Hi guys,
Thanks for the info, especially SteveO's link. Very usefull.
Having checked my regulator, it was set at max, so I have turned it down to near nothing and all is well. No leaking.
But that brings me to my second problem - no matter how much I turn the idle mixture screws in or out, I get no variation of engine speed at tickover. They are jetted right as per Eurocarb.
They are Dellorto 40's, but the Alfa emission type, but that shouldnt't be the problem.
Anyone have any ideas?
Cheers

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Stu16v

posted on 13/12/03 at 09:24 PM Reply With Quote
Eurocarb?? Who/what are they (excuse my ignorance).

My guess is that the throttle butterflies are open a little too far, for whatever reason (I know that might sound silly, but bear with me). In theory at least, the idle mixture screws are capable of shutting the idle circuit right off when fully screwed in-which *should* stop the engine, so the carbs have to be supplying juice from elsewhere.
Even if the idle speed of the engine is correct, the throttle butterflies might be in the wrong position, allowing the engine to run on the progression circuit. If you have a look inside a carb you will see that the butterfly uncovers a series of holes drilled into the top of the body. Very little angular movement is required to uncover the holes, so if the idle screw is wound out more than ideal to obtain the right tickover, the carbs will be operating on the wrong holes, IYSWIM.
If this is the problem, there are a couple of thing to try. First, ignition timing. You may find that the timing is too far retarded, especially if you have junked the vac advance, or you are running aftermarket electronic ignition, or both. Advancing the timing a couple of degrees, will increase the idle speed, which will then allow you to 'close' the throttle butterfliesslightly, and hopefully bring them back to the idle circuit. Unfortunately, this *may* over advance the ignition at high rpm, so listen carefully for signs of 'pinking'.
The other option is to drill very small hole in the actual butterflies, it is a bit trial and error, but around 1.0mm is a good starting point. This will allow air to bleed through, again allowing you to close the butterflies for the same idle speed. If it doesnt work, no problem, just solder the holes up again.
Finally, you *may* find there is separate adjustment for 'air bleed'. Later Webers have this facility, but I am not sure about Dellorto's.

Of course, it may also be that the carb fuel levels are too high within the float chambers, this will play havoc with low speed running adjustments. Caused by the potential problems listed in the above posts. Until you are sure that the carbs are 100% OK in this area, dont try any of the above, you will be wasting your time.


HTH Stu.

Edited to correct the size of hole required to be drilled. And as a further explanation, the bigger the hole, the further closed the butterflies will be foe the same idle speed.

[Edited on 16/12/03 by Stu16v]





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givemethebighammer

posted on 13/12/03 at 10:36 PM Reply With Quote
Euro carb = carb specialists, never used them but here is the link

http://www.dellorto.co.uk/

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Avoneer

posted on 13/12/03 at 10:54 PM Reply With Quote
Jesus Stu16v, wasn't expecting a reply so soon that actually sounds bloody useful! (that's not a dig at other replies though).
Will have a good look tommorow with a torch etc, to check the butterflys are fully closed etc. and check both float levels.
I take it that the butterflies should be fully closed on idle - this makes sense with the idle cricuit / progression circuit thing?
Cheers,
Pat...

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Avoneer

posted on 13/12/03 at 11:18 PM Reply With Quote
Hi,
Just noticed that when looking through the progression holes on top of the carbs (screw cover removed), there are 5 on my emmission carbs. 4 the same size and one small one at the front. This small front one is on the engine side of the butterflies (when the butterflies are shut) and the rest are on the air filter side of the butterflies. Should they all be on the air filter side of the butterflies?

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Stu16v

posted on 13/12/03 at 11:27 PM Reply With Quote
Yup, none of the holes should be 'uncovered' with the butterflies at idle-i.e. they *should* be on the air filter side. As soon as the butterflies start moving, the holes should start 'opening'. That is the ideal position. Too far closed however, and you will end up with a flat spot, where the butterflies are letting in more air, but the progression holes are not being uncovered, causing the mixtur to go weak.
P.s. how did you go about the ignition timing?

HTH Stu.

HTH Stu.

[Edited on 13/12/03 by Stu16v]





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Avoneer

posted on 13/12/03 at 11:47 PM Reply With Quote
Hi m8,
Going to check the timing in the morning. Think it was set at 8-10 degrees. Will check that first, then take of the carbs and refit the butterflies and then check the float level.

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Stu16v

posted on 14/12/03 at 02:53 AM Reply With Quote
Hoping that you read this first. before venturing into the garage...
Order of priority:

1. Check the carbs are in perfect health (float needles for wear, punctured/maladjusted floats, etc)
2. Fiddle with the engine timing (with the engine at normal operating temp). Try advancing the timing, try it down the road listen for pinking. If that doesnt work-
3. Whip carbs off again and drill a small hole in each butterfly.

Good luck, Stu.





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SteveO

posted on 14/12/03 at 08:33 PM Reply With Quote
Stu16v,

Your knowledge on carbs is never-ending.
cheers matey.

Steveo

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Avoneer

posted on 14/12/03 at 09:16 PM Reply With Quote
Hi,
Have taken one carb off to check and have noticed that I have idle circuit bypass screws. They are filled with a coating (probably to stop them moving). After a good scrape, there is a screw under each one (one per choke). Apparantly they have no effect when fully screwed in, which they appear to be. Shall I leave them well alone?





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Stu16v

posted on 14/12/03 at 09:25 PM Reply With Quote
They are worth playing with mate, as they will be doing the same function as drilling small holes in the butterflies. Winding them out (1/4 turn at a time, equally on all carbs) should raise the idle speed, which can be shut back down by the idle adjustment screw, which will in turn hopefully bring the butterflies to the correct position in relation to the progression drillings (keep checking the position by removing the screw cap and checking with a torch). Once they are right, adjust mixture. You may find that if the mixture is way out, you will have to fine tune the above again, but the hassle will be more than worth it.

HTH Stu.





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Avoneer

posted on 14/12/03 at 11:14 PM Reply With Quote
Any ideas how to turn the seized screws now? I don't want to tell you how I eventually removed the seized idle srews.





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Stu16v

posted on 15/12/03 at 09:09 PM Reply With Quote
Perhaps the application of a hammer on the end of the (old) screwdriver wil do the trick....





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Avoneer

posted on 10/1/04 at 03:30 PM Reply With Quote
Hi,
OK, carbs removed, stripped and cleaned and float levels set (15mm in Dellorto). Idle by pass screws freed. Everything bolted back together. Still idles smoothly, but no matter how much I turn the idle mixture screws, the engine speed doesn't change. I turned the idle by pass screws out 1/2 turn which increased idle speed (trimmed down with idle screw) but still no variation in engine speed no matter how far in or out I turn the idle mixture screws. The butterflies are fully closed. So the engine is definately running on the idle circuit only. Any further ideas, or is it time to scrap them and buy some new ones?
Cheers,
Pat...

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Northy

posted on 11/1/04 at 06:44 AM Reply With Quote
What was your budget Pat?





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Stu16v

posted on 11/1/04 at 11:27 PM Reply With Quote
Errrm, you have got me stumped! I certainly wouldnt think of scrapping them (yet! ). With the idle mixture screws full in the engine *should* stop, or run as rough as a bears arse now, so there sounds like there is still fuel entering the carbs from further upstream, for whatever reason. Other than that, not much help I'm afraid, other than perhaps trying to get the car to somewhere with an emissions tester, to see if the screws are actually doing something. The engine rev thing is a *ballpark* thing after all.....





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Avoneer

posted on 11/1/04 at 11:48 PM Reply With Quote
Hi Stu,
Thanks. By scrapping, I meant putting on a shelf to gather dust...for now!
Going to try one more time tommorow before making a decision. If I screw the idle mixture screws all the way in and the engine stalls - I guess that is good and shows that fuel is only entering the engine via the idle circuit - and if this is the case, but still doesn't make any difference how far out they are turned - could it be that the emission type carbs like mine have fixed idle and the idle mixture screws will only adjust the co2 mixture?
Sorry for all the questions - just trying to figure out what to do!
Pat...





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Stu16v

posted on 12/1/04 at 10:01 PM Reply With Quote
The idle mixture screws *only* adjust the fuel (and hence co2) anyway, the idle speed reference is only made as a DIY way to get the mixture 'somewhere near'. When checked on an analyser more often than not you will find that when (or in your case 'if' you adjust the screws to obtain max rpm, the mixture is likely to be too rich anyway. I used this method to adjust my Webers. When I finally got it to an emissions tester, the reading was 6%! As a matter of interest, what size idle jets have you got fitted, and how does this compare to the Dave Andrews guide?

[Edited on 12/1/04 by Stu16v]





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Avoneer

posted on 12/1/04 at 11:52 PM Reply With Quote
Hi Stu,
Thanks for you reply (once again)!
Can't remember the size, but they are as per Dave A and Eurocarb. I have about three different sizes now!
Maybe I should try and borrow an analyser and see what is happening?
Maybe things will be ok after all? Might have to wait until just before SVA, have it towed to a garage for MOT and get them to have a go - if not, buy some new carbs ready to roll (painfull on the wallet though!).
Cheers,
Pat...
At least she runs and idles. Managed to get her up into 2nd gear on my cul-de-sac, span the wheels like anything after the gear change and went sideways as well as forwards, but it was good - my motivational booster!





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Stu16v

posted on 14/1/04 at 06:56 PM Reply With Quote
quote:
Maybe I should try and borrow an analyser and see what is happening?
Maybe things will be ok after all?


Thats what I would personally do mate. The analyser will tell you sooo much....


Good luck, Stu.





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